Dry Chemical Systems and Obsolete Hoods

JohnB

JohnB
I went to a small town in Mississippi last night . I went in and cleaned a rusting steel homemade vent hood. The last time it was cleaned was 2004 . It was pretty bad ..I used 3 pump up sprayers full of caustic and some lime away after that to remove some of the rust..The guy says I need you to check My fire system..I went and searched for it and yes there it was an old HDR-25 fire system.. I usually don't mess with these but just to be nice I took the bottle off the head and pulled the remotoe pull station and boom nothing happened , the plunger did not go down.. Well the last time is was tagged was 1997.. So I sold them a new pyro-chem system.. The only problem is that I cant get it installed for a few days and they are left without a fire system.. So tonight on my way to another job I am going to drop off about 3 10lbs and leave them by the hood .. Do yall see alot of old dry systems and homemade vent hoods and does the AHJ enforce changing these out... I also notice in Mississippi most of my customers don't follow the 6 inches on each side under the hood rule , even customers with pre-piped systems the nozzles are always in the wrong place... I got pics on last nights cleaning I will post them soon...
 
I run into a few of the dry systems still. They really want to make sure that you know not to set them off because they will have to change the whole thing to a wet system. Most of the time I wonder if they are any good, becuase you can't even get them serviced anymore.
 
In California all non UL 300 systems are to be removed from service effective January 1, 2008 (or no later thatn the second service in 2008).
 
UL300 Is from November 1994!
That was when Windows 95 was supposed to be released!
 
Some people think that UL 300 is a way to rip them off.. Even after explaining the better chemical and the better coverage and cooling qulity of the wet chemical , mostly the UL 300 wet systems..The people are still not convinced that a new sysem is for them.. the fire dept in the small towns say all systems non UL 300 as well as dry type are granfathered in ... Here is what I look for on non - UL 300 and Dry systems.. ( No Alterations) Check the nozzle configuration , Check the Flow Points , Check the System itself and check to see if gas valve is working.. 9 times out of 10 you will find that restaurants over the years have rearranged or bought new appliances thus the nozzle configuration and even the flow point amount will be changed .. However you can not upgrade a Non UL-300 system .. thus you sale a new system... I always feel bad telling a customer I like the new bigger grill but now your system has to be replaced because it is not UL-300 and I cant add to this system to give you the coverage you need for your bigger grill.. I have been to so many retaurants that have a system such as a 3 gallon wet usually aroun 10 to 12 flow point depending on the type of system that have about 14 to 15 flow points of appliances under the hood .. You can tell where other fire company's have Tee'd off of exsisting drops and added more drops and nozzles not paying attention to the maximum flow point allowed by that system.. Man it's getting crazy around my town...
 

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I have been in this business for over 20 years. The suppression systems periodically go from wet to dry to wet to dry. All the companies have great explanations why the new stuff is better than the old stuff and why these people have to change, again. I do think it is a rip off. I dont know exactly how many times it has gone from wet to dry in the past years but if I owned a restaurant it is one too many.
 
Well I do agree in a way .. I would have rather serviced a system than have too install a new one every year or so.. I make a good bit on installs but I also make a good bit on inspections , as does everyone.. In this praicular case I had set out to just inspect the system .. but no matter how hard I pulled on that pull station I couldn't get the damn thing to fire.. Usually these HDR25 Heads are pretty reliable when it comes to firing ,, I have seen them on dry systems , wet systems ( aqua-blue) .. From my understanding as it was tested by UL the Newer UL300 systems have a faster knockdown time and a better range of cooling factor for grease fires.. My theory though is vent hood cleaning is probably the one most important part ... I have seen restaurants that Have sustained major duct work and hood damage due to the grease burning in the duct area as well as the plenum of the hood , all of this was due to a appliance fire that got out of hand.. I also feel at times that I am having o do the work of the fire inspectors and the insurance companies,, not to say they are not doing there job but in Mississippi we do not have nearly enough inspectors to cover our town and conduct inspections.. Many times I have said to a customers I cant inspect this system because There is a flow point issue , or the hood is to small for the appliances, or the system does not appear to be charged , or worst yet your gas valve is non operable.. then I here those same words over and over The Fire Dept inspected it and said it was fine , or the insurance company said it was fine all I needed is a current tag... Yeah Right .. I have an insurance company too..
 
I have been in this business as long as anybody here, and I have never seen a wet system replaced with a dry system. If that did happen someone got ripped off.
Dry Chem is old technology and will not put out a fire in a modern fryer with the oils that are used in restaurants today. (Thus UL300)
 
Well, exactly what does "as long as anybody" mean. Dont you know how long?
I know when I started they were wet systems. The customers had to change to dry. Now they are going back to wet. How many times it changed in the middle of that time then I do not know. What a current system can or cannot do now, can change and it has, and probably will again. You dont think additional sales has a lot to do with the changes? How would you feel if you had just had a dry system installed 6 months before the AUTHORITY, decided to go to wet. At least try to do a little research before you spout off. please. And now you can spout off with wet.
 
I am in the process of installing a rather cool system , yet another new design for this certian application at the New Supreme Court building in Jackson,, Clean Agent Fire Suppression... it was in the plans... I wonder !!!!

Oh Oh I have a better one.... I went to inspect a fire suppression system at a church ... and they have a water ( H20 ) Fire Suppression system.. ( for real) no joke... They even have a fryer.... This Could be like really dangerous.. I told the manager of the kitchen I could not inspect it .. He told me the fire marshalls office said it was up to code but just needed inspection,,, HUH what code is that .. ((((( EWWW fryer fire lets douse it with water ))))))


Why UL 300?
In November, 1994, Underwriters Laboratories (UL) published UL 300 -- the stringent new testing requirements for manufacturers of kitchen hood and duct fire protection systems. These requirements were driven by the fact that many restaurant owners had installed new, high efficiency burners that heated cooking oils to higher temperatures than in the past, and installed new fryers with better insulation that reduced the cooling rate of oils thus keeping them above their auto-ignition point for a longer time. The obvious result was more kitchen fires. The new standard for testing mandates tougher, more realistic tests for fryers, ranges, griddles, certain types of broilers and new woks.

Kitchen System Manufacturers Comply:
The manufacturers of kitchen fire suppression systems were required to redesign and re-test all of their systems in order to comply with UL 300s standards. None of the existing dry chemical systems could pass the new testing requirements. Most wet chemical systems failed as well. Only wet chemical systems with increased flow rates, additional flow points and increased agent capacity have been able to meet UL 300 standards.

What Does This Mean to You?
As an owner of a restaurant, you should seriously consider upgrading to the new UL 300 standard since your current system(s) most likely do not adequately protect your cooking area(s). In addition, area fire marshals have agreed that
any new system installed after April 1, 1995, must meet the new UL 300 standard which will likely require an additional cost for you. Also, any current system(s) to which new appliances have been added will require a complete system upgrade to meet the new UL 300 standards
 
Well, exactly what does "as long as anybody" mean. Dont you know how long?
I know when I started they were wet systems. The customers had to change to dry. Now they are going back to wet. How many times it changed in the middle of that time then I do not know. What a current system can or cannot do now, can change and it has, and probably will again. You dont think additional sales has a lot to do with the changes? How would you feel if you had just had a dry system installed 6 months before the AUTHORITY, decided to go to wet. At least try to do a little research before you spout off. please. And now you can spout off with wet.

You seem like a real pleasant person. I bet people really enjoy being around you.:rolleyes:

I'm with Grant on this one. Don't know that I've ever heard of wet to dry to wet again. Maybe some of our fire specialists can chime in here....is Douglas in the house?

Most major Metro areas have enforced, or are in the process of enforcing UL 300 compliance....how many years has that taken:confused: :eek: .
 
In certian commercial applications like fuel stations and paint booths I know they used dry chemical way after wet chemical had come out.. But I have been installing pyro-chem since 1992 , pre UL 300 which was 1994...And I can remeber a time in Madison County where the AHJ was making restaurants go to the wet systems , heck I replaced so many HDR 25 and HDR 50 and Safety First Systems yall know the ones that had the hammer control head that would hit the extinguisher bottle that had the long slinder handles on top.. Just a wierd thing the other day I noticed one major kitchen ( I cant say where they are one of my cleaning accounts ) They have 6 HDR 50 Kiddie systems that have never been hydro tested or inspected... They say the have maintenance that does it... So I Just Clean the hood every 2 months and go home .. They usually pay in 14 days after the cleaning....
 
We only do a few paint booths, I am talking about restaurant hoods when I mention UL300
 
There is some inaccurate information on this theard. I will try to clarify the information posted to date.

UL300 Fire Test Standard was first introduced in 1991, in response to fires in resturant appliances. Befroe the 1991 date, UL changed the effective date of UL 300 to November of 1994. Changes in cooking oil and fryers resulted in fire suppression systems not controlling fires. The cooking medium was changing from lard and other animal based oil to vegatable based oil. The fryers had more insulation added, which meant the oil stayed hot longer and kept boiling. this was important because the dry chemical saponifies (turns to a soapy substance) when it comes in contact with the oil. because the oil kept moving, the blanket of foam was disturbed and allowed the oil to reignite. Veggie oil spontaneously ignites at different temperaturs than animal oils. And the ignition point lowers as the oil ages. the combination of the insulation, and the change in oil rendered the older dry chemical suppression systems ineffective. Some of the older wet chemical systems were not effective on the newer fryers and newer oils also. UL developed a new standard, based upon fire tests done on real appliances. Prior testing was not done with appliances, but with mockups of applainces. Some of the previous testing was not real world, and some of the testing to UL 300 is not real world. As an example, the test for a grill is a square made of either 3/4 or 1" stock, I do not remember which. The square is filled with oil and allowed to ignite, and then burn for a length of time. None of my clients have squares welded on their grilles, and if I tried to put 3/4 or 1" of oil on the grille,it would run off on the floor. The fryer test is more realistic in that the grease is ignited and allowed to burn. The gas valve is not shut off, but continues to feed the fire. In real life,the gas valve is suppossed to shut the fuel off, but that may not happen. I do not remember the tests for other appliances. After a certain time, the fire suppression system is manually tripped. The suppression system is to control the fire. If the system does not control the fire, the engineers go back to work. The UL test for duct work is to slather grease in the duct, I do not remember the thickness,but it is more than I have seen even in chinese resturants. The grease is ignited and allowed a pre-burn, then the suppression system is manually tripped. If the UL inspector thinks the grease melted and ran out of the duct, he may not count that test as an accurate test. I have been told by the engineers at one company that the duct may turn colors, going past red orange to blue and even to almost translucent. The ducts are not made of 18 or 20 gauge, but much heavier metal. The tests are done many times. The testing is not done in the factory,but a building away from the main plant because of the exposure hazard. If the test fails, the the process starts over. If a manufacturer changes a part, even something as simple as a pull station, that part goes through the entire UL test cycle again. the minimum charge for a UL test is $80,000, & usually costs much more. UL 300 is for appliance coverage only. Duct and plenum coverage has stayed the same. No one makes a dry chemical that meets UL 300, but UL 300 does not ban dry chemical. UL would test a dry chemical system if asked, and paid to do so. The manufactures did not test current dry chemical systems as they knew the dry chemical would not pass UL 300. For a while, Ansul allowed dry chemical in the duct and plenum and wet chemical for appliance protection. To meet UL 300, some of the appliance nozzles needed to be redesigned, and the amount of the chemical increased. Where we used to protect a 48 inch grill with a single nozzle, now we use 2 nozzles or a nozzle with increased flow capabilities. this effectivly increased the amount of chemical required, usually twice as much chemical. Nozzles orientation has also been changed, as have nozzles heights.

Mr. Przat claims to have seen a change from dry chemical to wet and back to dry chemical. The first suppression system I know off was Safety First, who at first protected applainces only, and are now out of business. The next company was Range Guard, who have never used any chemical except wet chemical for resturants. Ansul used dry chemical, coming out w/wet later. For a time, Ansul had both chemicals avalable. General Fire Extinguisher used dry only, they have been out of business for several years. At one time, we could choose between wet and dry, as both met the codes in effect at that time.

For a time, water sprinklers were used to protect commercial cooking appliances, and the duct and plenum. Those sprinkler heads were high temperature heads. We still see some sprinkler heads protecting cooking appliances. Grinnel had the model EA-1 sprinkler head, which protected fryers. Grinnell voluntarily removed the listing of that head after UL 300 was introduced. Spriklers heads protecting cooking appliances had to be changed each year unless they were the glass bulb heads. I never saw that enforced. I did see one hospital cooking line protected by an Ansul over the appliances, along with sprinkler heads. The plenum was protected by a water wash and sprinkler heads.

We still see a number of dry chemical systems in use, as well as pre-UL 300 wet systems. I am upgrading an Ansul system next month, that despite claims by a competor, does not meet UL 300. Yesterday, we replaced a Pyro Chem that though installed as per codes in effect at the time, of installtion, no longer meets UL 300. As more information is gathered from fire, the codes will continue to evolve and change.

Ed, if you do not think the codes should change, you can become a member of NFPA and have a voice in the code process. NFPA is the only model code agency that has members of different interests. Or you could work with an ICC member to effect changes that you think are important. ICC only allows building officials to join their organization. ICC thinks your opinion and knowledge means nothing, while NFPA membership is open to all who have an interest in life/safey issues. As a member of NFPA, I can make suggestions as to changes in standards. I am also a member of National Fire Sprinkler Association, National Association of Fire Equipment Distributors, Oregon Fire Equipment Dealers (founding board member, past president & past secretary)& the Grease Police. Org (currently VP). These memberships give me credibililty and access to information that may not be redily available to everyone.

My statements may upset some people, if so, gather your information and contact me. I can be contacted at fireman@eoni.com or PM me here or on GP. I am an opionated, old grouchy SOB, so I may or may not respond, depending on my attitude at the time.

A passing note about GP. I have seen some inaccurate information about GP. Some here have been on GP and then chosen not be part of the BBS. Some have been removed from the BBS. Membership is mainly,but not exclusivly exhaust cleaners. Grease Police is open only to those interested in doing a good job. Hacks are not welcome and will not be tolerated. We expect members to ask questions, offer information and interact with other members. If you cannot or will not accept those simple requirements, don't bother us. If you are interested in quality work, not too thin-skinned and can take some suggestions, you are invited for a visit. If we offend you, go some place else.

Thank you Mr. President for asking my opinion, and thank you Ron, for allowing me to post on your board.

Douglas Hicks
General Fire Equipment Co of Eastern Oregon, Inc
 
A passing note about GP. I have seen some inaccurate information about GP. Some here have been on GP and then chosen not be part of the BBS. Some have been removed from the BBS. Membership is mainly,but not exclusivly exhaust cleaners. Grease Police is open only to those interested in doing a good job. Hacks are not welcome and will not be tolerated. We expect members to ask questions, offer information and interact with other members. If you cannot or will not accept those simple requirements, don't bother us. If you are interested in quality work, not too thin-skinned and can take some suggestions, you are invited for a visit. If we offend you, go some place else.

Thank you Mr. President for asking my opinion, and thank you Ron, for allowing me to post on your board.

I always appreciete the old SOB answers. Thanks for clearing up the air.

Just a note, cant be upset when they decide not to particpate and have a negative opionion of TGP. (its all just a choice)

Thanks Doug, i look forward to more responses and enjoy how professional TGP is becoming.
 
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