Confused on machine output...

Dixiedrifter

New member
Ok I got a pressure gauge today and hooked it onto my EPPS 20HP honda, General TS2021 pump skid mount rig.

According to the sticker on the outside of the unit I'm supposed to be pushing 4.8 GPM @3500 PSI, however, the manual says 5.2 GPM @ 3500 PSI.

Hooked on my Big Guy surface cleaner and got a pressure reading of about 2900 PSI but what really shocked me was when I put on one of my nozzles and it only registered 2600 PSI using a Spray Systems Co. QCMEG 2025 tip! :eek:

I can understand the lower pressure with the BG due to it probably being pre-equipped from the factory to handle higher GPM's but the nozzle pressure is really throwing me off.

Its not a problem with my unloader I don't think because when I let off the trigger it kicks out at about where it should, 3500 PSI.

From what I understand, the TS2021 pump will handle either 5.6 GPM @ 3500 PSI or 4.5 GPM @ 3500 with the rated horsepower depending on pump input speed.

I'm wondering though, that since the unit was made in Canada, if they are using the Imperial gallon measurement instead of the U.S. gallons. :confused:

If thats the case, then the machine is running about what the rated capacity of the pump should be.

That still does not explain the 2600 PSI out of my nozzles. I'm thinking someone at the factory goofed and gave me the wrong tips. According to SS Co. the particular nozzle is only rated at 3000 PSI... so that might explain the lower pressure... the unit has been tipped down.

This is not good, I want the max pressure and flow from my unit!! :mad:
 
Call me

You said...

"I put on one of my nozzles and it only registered 2600 PSI using a Spray Systems Co. QCMEG 2025 tip!"

and

"According to SS Co. the particular nozzle is only rated at 3000 PSI... so that might explain the lower pressure... the unit has been tipped down."

You and not on the right track here. Call me today and I will help you with your problem. 800-346-4876
 
Had a nice chat with the manufacturer this morning.

According to them, the rated pressure is at the head of the pump.

Running it thru the burner, drawing from a tank, and adjustment for pressure spikes will run the pressure down to about where it is running.

Who woulda thunk it?
 
Pump manufacturers rate the pumps without an unloader installed.

Low pressure could be the result of a worn nozzle, wrong size, or a cheap pressure gauge being used for measurment.
 
This is going to be hard to explain without getting real technical.
I will give it a try.
Lets start with the pump. TS2021 is Rated at 3500 psi and 5.6gpm if it is spinning at the rated RPM and if it has the proper Spray Tip and the right Horse Power.

The Engine RPM and the Pulley Ratio Determines what RPM the Pump will turn at. And the Horse Power Factors in as well.

For more Details Check out the FAQ at General Pump's Website
CLICK HERE
Here are some Formulas that will help you.

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