overworked pump?

WALT COTHRAN

New member
I have a EZ4040 General pump 3500psi\4gpm from Nothern Tool. The problem is this, I want to reduce my pressure at the tip so that I can do wood and shingles without being so careful about distance from surface. But Nothern doesn't have anything smaller than 7.5. A service tech told me to be careful about bigger tips, because they could damage the pump by overworking it. Is this true? Do the bigger tips decrease backpressure on the pump? Where is a good place to get other tips? I was going to order them from Chappell Mfg.. Thanks for your help.
 
I get my tips from espec for about $3.25 a tip. The thing about not using bigger tips is garbage. When your pump is in bypass the water going through your by pass hose isn't under high pressure. So what would be the difference. Another thing I just thought about. What about when you use your soap tip? That is low pressure. I use 0 degree #15 tips sometimes to get real high places that need to be rinsed. If anything I think it would be the opposite. If you used less then a #4 it would damage the pump.
 
The tech is an idiot. Get a new one.

The pump is rated at 4 GPM at 4000 PSI. That is what it's normal discharge is when the motor is running and the pump is turning at full RPM's. When they measure volume, the tip is taken out and put in a bucket. That way there is no theoretical restriction to keep it from full capacity. When this is done, ideally the pressure should read zero, and the flow should still be there. The only way our pumps develop pressure is by the restriction of the tip. So I will put it another way, Your pump is rated at 4 GPM. whether it is at 0 PSI or 400 psi or 4000 psi. It makes no difference whether there is a tip in it or not. The 4000 PSI is the maximum pressure that the pump is able to deal with on a normal operating basis. For your pump it is expected that you will use a number 4 tip to achieve the 4000 PSI.

Most of the contractors on these boards have hot water machines that use a General or Interpump TS2021 pump. It is rated at 5.6 GPM and 3500 PSI. Most run it, and a lot of pressure washer manufacturers run it at 5 at 3000 PSI. These pumps last well are not overworked. But if you put a large engine, and a larger tip in, you can get the full rating.

There is a caveat, or warning, you can redice pressure, but DO NOT reduce water flow, that will cause the pump to heat up and the seals to fail prematurely. That means, that no matter how hard you try, after the seals fail you will only get a lower pressure, depending on how bad the failure is.

Scott
 
This may seem like a dumb question, but could you put in a smaller tip and get a higher PSI? If you have a 5.6 gpm, 3000 psi machine, you would normall use a 6.5 tip to get the maximum psi. What would happen if you put in a 6.0 tip, or even smaller? Would you simply reduce the gpm, or would you increase the pressure? I'm just asking theoretically, since even if it WOULD increase pressure, I would think that wouldn't be good on the pump.

I just ordered some larger tips and am interested in trying them out to see the difference in pressure. I have to do my deck this weekend if weather permits, and from what I've read, I shouldn't go much over 1000 psi.
 
A smaller tip will increase the pressure. However, If you go over the rated pressure, it can damage the pump. It also should not go above what the Unloader is set at.

Scott
 
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